One line value

High speed shock freezing units that pull core temperature to -40 °C with hygienic AISI 304 stainless construction and low energy use.

Key highlights

• Primary setpoint: -40 °C shock freezing for safe core temperature
• Staging options: +10 to 0 °C pre cool, -18 °C post freeze holding
• Full stainless body: AISI 304 interior and exterior
• High density panel insulation for fast pull down and low kWh
• Power: 380 to 400 V, 50 Hz, three phase
• Compliance: CE and EC compliant

Operating envelope

• Shock freezing operation at -40 °C
• Ambient design default -20 to +45 °C, extended -60 to +60 °C on request

Size and footprint options

• Outer size guide: length 2.00 m to 9.99 m, width 1.60 m to 2.99 m, height 2.40 m to 2.99 m
• Inner size guide: length 1.40 m to 7.00 m, width 1.10 m to 2.60 m, height 2.00 m to 2.20 m
• Insulation thickness: 150 mm on mid bodies, 200 mm on large bodies

Refrigeration power and airflow

• Compressor power classes for shock load: mid about 15 to 30 HP, large up to 65 HP equivalent
• Evaporator surface scaled to load profile and trolley count
• Fans: high flow axial layout for uniform air velocity around product
• Defrost: timed electric defrost with cycle control for coil efficiency

Trolley capacity and doner focus

• Configurations from 1 trolley to 8 trolleys
• Compatible with doner shawarma gyros hanging trolleys
standard sizes 70 x 70 x 190 cm, 80 x 80 x 190 cm, 100 x 100 x 190 cm
• Tray or rack interiors available with guide rails and stopper sets
• Door width and fan layout optimized to selected trolley size

Example layouts
1 trolley compact body for pilot batches
2 trolleys for small plants with frequent door cycles
4 trolleys for mid size lines feeding packing
6 trolleys for high throughput
8 trolleys for peak hour production in doner shawarma gyros

Performance and capacity

• Daily throughput guide
compact up to 2 tons per day
mid up to 5 tons per day
large up to 9 tons per day
• Rapid pull down with balanced airflow to reduce surface dehydration

Construction and hygiene

• AISI 304 stainless interior and exterior
• Smooth food contact geometry for easy sanitation
• Cold room LED lighting
• Floors engineered for trolley traffic and heavy static loads

Layout options

• Hanger rails, skewer locks, trolley guide rails
• Personnel or service door options for frequent open and close use
• Documentation pack for regulated facilities on request

Advantages of FrostFlex units

Installation and commissioning
• Plug in modular body, no on site panel build
• Indoor or outdoor placement where power is available
• Factory built and factory tested for quick start up

Energy and performance
• Optimized insulation and airflow for lower daily kWh
• Fast core pull down to -40 °C
• Efficient defrost cycles that protect coil capacity

Hygiene and durability
• AISI 304 stainless inside and outside
• Smooth, easy to clean surfaces
• Cold room rated lighting and door hardware

Mobility and scalability
• Relocatable when the plant expands or moves
• Capacity can grow from 1 trolley up to 8 trolleys
• Multiple units can run in parallel lines

Controls and safety
• Industrial control panel with setpoint and alarms
• Optional remote monitoring and notifications
• HACCP style data logging available on request

Cost and lifecycle
• Lower civil works at day one
• Reduced downtime since service is off line to the production room
• Resale value preserved as a complete asset

What is included

• Complete FrostFlex shock freezing unit set for -40 °C operation
• Industrial control panel with setpoint and alarm set
• Installation and operating manual
• On site start up and operator briefing available on request

Warranty and service

• Standard warranty 1 year
• Technical services include remote diagnostics, on site maintenance, spare parts program

Typical applications

• Doner shawarma gyros blocks after moulding and pre pack
• Meat and poultry plants, seafood, bakery, dessert lines
• Central kitchens that require rapid core pull down

Request a quote

Share daily throughput, product geometry, trolley size and count, ambient conditions, and electrical capacity. We will size compressor and evaporator HP correctly for reliable -40 °C performance.