One line value

Custom engineered cooling systems that hold prep and processing zones at safe temperatures for continuous doner, shawarma, gyros production.

Key highlights

• Target ranges by zone: trimming 0 to +5 °C, skewering 0 to +5 °C, pre cool +10 to 0 °C, buffer hold -18 °C
• Scalable power blocks sized to load and door cycles
• AISI 304 stainless air units and fixtures for hygiene
• 380 to 400 V, 50 Hz, three phase
• CE and EC compliant

Typical zones this system serves

• Chicken trimming room 0 to -5 °C
• Red meat slicing and opening room 0 to +5 °C
• Marination and mixing prep +10 to 0 °C
• Skewering and loading 0 to +5 °C
• Short buffer corridors with air curtains and fast doors
• Post process transfer to -18 °C storage or -40 °C shock freezing

System architecture

• Outdoor or machine room mounted condensing sets
• Ceiling or floor stand evaporators with hygienic drip control
• Balanced airflow layout to minimize hot spots and condensation
• Electric defrost with timed cycle management
• Control panel with setpoints, alarms, trend view and optional data logging

Capacity guide

• Small prep rooms: from 7.5 HP to 10 HP per zone
• Mid rooms and corridors: 12 to 20 HP equivalent
• Large halls and multi door areas: 30 HP and up
• Final sizing based on heat load, occupancy, door frequency and ambient

Doner focused handling

• Compatible with hanging trolleys 70 x 70 x 190 cm, 80 x 80 x 190 cm, 100 x 100 x 190 cm
• Guide rails, stopper sets and air throw angles optimized for trolley routes
• Options for skewer lock bars and ceiling hanger rails

Construction and hygiene

• AISI 304 stainless air unit covers, drain pans and guards
• Smooth surfaces for easy daily wash down
• Cold room rated LED lighting and sealed penetrations
• Non slip floor finishes and drainage planning on request

Advantages

Process continuity
• Keeps prep lines stable during frequent door opening and staff traffic
• Reduces rework and microbiological risk by maintaining tight temperature bands

Energy and performance
• High efficiency coil and fan selection for low daily kWh
• Correct air velocity to avoid product surface drying

Scalability
• Add zones as the plant grows
• Integrates with existing -18 °C storage and -40 °C shock freezing units

Control and compliance
• Alarm notifications, optional remote monitoring
• HACCP style reports on request

What is included

• Site survey checklist and heat load calculation
• Refrigeration sets, evaporators, line sets and controls
• Installation drawings and commissioning plan
• Start up supervision and operator briefing option

Warranty and service

• Standard warranty 1 year
• Remote diagnostics, preventive maintenance and spare parts program

Request a quote

Share room dimensions and photos, target temperatures, product tonnage per shift, door types and counts, staff headcount per zone, ambient climate and available electrical capacity. We will return a zone by zone capacity plan and proposal.

Shopify fields

• Title: Industrial Cooling Systems for Production Areas
• Product type: Fixed Cold and Freezer Rooms
• Vendor: FrostFlex Units
• Collections: Fixed Cold and Freezer Rooms
• URL handle: industrial-cooling-systems-for-production-areas
• Tags: fixed room, processing zones, 0C to +5C, +10C to 0C, stainless steel, AISI 304, CE, industrial, doner, shawarma, gyros, trimming room, skewering room, corridor cooling
• Status: Draft or Active
• Template: product.request-quote