Doner, Shawarma & Gyros Production Consulting

Industrial Expertise for Traditional Recipes

Whether you're setting up your first facility or optimizing an international-scale operation, our consulting service is designed to help you build a high-efficiency production system for doner, shawarma, and gyros — rooted in tradition, driven by technology.

🏭 Facility & Line Planning

We assist you in planning your production space from scratch:

• Complete layout planning for cutting, marinating, shaping, cooling, freezing, and packaging

• Workflow design to reduce labor, minimize waste, and increase hygiene compliance

• HACCP-compliant layouts with smart zoning (clean/dirty areas, temperature zones)

• Integration with blast freezers, cold storage, and processing tables

Whether you produce for local restaurants or bulk export, we tailor every decision to your volume, meat type, and target markets.

🥩 Cone Molding & Portioning Systems

Achieving consistent shape, size, and density in meat cones is key for doner, shawarma, and gyros production.
We advise on:

• Gyros cone molding machines (vertical compression or rotary)

• Manual or semi-automatic doner shaping stations

• Multi-head meat pressing systems

• Mold specifications by region: Turkish doner, Greek gyros, or Lebanese shawarma

We'll help you choose equipment based on meat type (poultry, beef, lamb), brine content, and output volume.

🧂 Marinade & Seasoning Line Design

Your flavor profile defines your brand.
We support:

• Marination & seasoning system setup, including brine tanks, injectors, tumblers

• Integration of chilling tanks or cold brining systems

• Salt, spice, and temperature management for consistent quality

• Fast seasoning cycles for high-throughput environments

All machines are compatible with HACCP and stainless-steel construction standards.

📦 Pre-Freeze & Blast Freezer Integration

Shaped meat cones need to be stabilized before delivery or storage.
We consult on:

• Pre-freezing conveyors or racks

• Vertical or horizontal blast freezer selection

• Recommended temperature and timing settings

• Space and energy efficiency in freezer rooms

Especially for export-oriented manufacturers, we provide guidance on shock freezing compliance.

🔧 On-Site Commissioning & Training

We offer:

• On-location machine setup

• Staff training for hygiene, loading, unloading, cleaning

• Preventive maintenance routines

• Emergency support plans

All consulting is done in coordination with your local crew, in English, Turkish, or Arabic.

🌐 Who Is This For?

• Medium-to-large doner producers

• Gyros manufacturers in the EU and U.S.

• Shawarma factories in the MENA region

• Investors entering the frozen meat or QSR market

• Cold chain operators looking to add meat processing

📩 Ready to Get Started?

Contact us via info@frostflexunits.com
or WhatsApp us directly at +90 532 224 91 98 to book a free initial consultation.
Our consultants will prepare a custom roadmap for your production goals within 48 hours.